Omega Speaker Systems Plumbing Product FPU4500 User Manual

Users Guide  
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FPUSV4000  
FPU4500  
FPUSV4000  
VARIABLE SPEED PUMP AND  
FPU4500 FIXED SPEED PUMP  
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
®
Thank you for purchasing an OMEGAFLEX FPUSV4000 or FPU4500  
pump. We are sure you will be completely satisfied with its  
performance. Should you need assistance or have any questions  
regarding it's use or installation please call our Customer Service  
Department at  
1-800-622-2378 or 203-359-1660. On the web you can find us at:  
omega.com  
e-mail: cservice@omega.com  
Table of Contents  
Section  
Page  
General Description .................................................................... 1  
Features ........................................................................................ 1  
Installation Instructions ............................................................. 1  
Tubing Installation/Pump Head Assembly............................ 2  
FPUSV4000 Fuse Installation .................................................... 3  
FPUSV4000 Motor Brush Replacement ................................... 3  
Replacement Parts List................................................................ 4  
WARNING  
OMEGA Engineering Inc. assumes no responsibility or  
liability for chemical compatibility of our tubing in specific  
applications. ALWAYS pretest tubing in accordance with  
tubing manufacturer's specifications. Tubing that shows  
signs of swelling, embrittlement or other deterioration  
should not be used.  
i
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
GENERAL DESCRIPTION  
The OMEGAFLEX@ FPUSV4000 variable speed drives are powered by  
a DC gearmotor. A specially designed electronic speed control system  
converts AC to DC while providing smooth accelerated control over the  
entire flow range. The three position on/ off switch allows the user to  
maintain speed setting when unit is turned off or reversed. The  
FPU4500 are fixed speed AC units.  
FEATURES  
*1. Electrical: I 15 VAC, 60HZ  
2. Reversible Variable Speed Control for Variable Flowrates.  
3. Maximum and Minimum Speed Control Adjustment.  
*4. Factory Preset Flowrate: 2000 ml/min.  
S. Replaceable Motor Brushes. (Replacement instructions page 5.)  
6. External Fuse Holder. (Fuse replacement instructions page 5.)  
INSTALLATION INSTRUCTIONS  
1. POWER REQUIREMENTS: Voltage and frequency of power supply  
must be the same as shown on unit.  
2. WIRING CONNECTIONS: All wiring and electrical connections  
must comply with local and national electrical codes.  
3. MOUNTING: FPU4500 Case enclosed model may be placed on any  
flat surface assuring space is provided at the back of the case for air  
circulation through ventilation holes. FPU4500 Bracket or Case  
mount assuring space provided for air flow. Do not allow tubing to  
be crimped.  
4. MOUNTING LOCATION: Pump should be placed in a dry location  
with adequate cooling provided. The ambient temperature should  
not exceed 35°C.  
WARNING  
This unit should not be used in outdoor or hazardous  
locations  
CAUTION  
Motor life will be drastically reduced if left in the stalled  
position for extended periods.  
1
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
TUBING INSTALLATION/PUMP HEAD ASSEMBLY  
Inspect all tubing regularly and replace if any sign of deterioration  
occurs. Always wear safety glasses and protective clothing when  
working with chemicals. (See Illustrations on page 5)  
1 . Disconnect power to the pump.  
2. Disconnect the suction and discharge tubing from the pump tubing.  
(if the product pumped is not caustic, tubing may be removed by  
running pump and pulling on the discharge tube until tubing is  
removed. In this case skip steps 4-5)  
3. Remove (2) screws (E) to release pump head assembly.  
4. Remove tube housing (D) by gently rocking side to side while  
pulling off. (in most cases roller bracket should stay on shaft. In the  
event that it is removed with the housing, line up flat on shaft with  
flat on inside of bracket and push back into place. There is also a  
tubing cover ring (A) that should be on up against the motor case.  
This is free floating until the tube housing is replaced.)  
5. Remove tubing from roller bracket.  
6. Clean roller race inside of tube housing, removing any particles that  
could damage tubing. Be sure all cleaning solvents are removed prior  
to installing new tube.  
7. To reassemble, rotate roller bracket assembly so that the rollers are in  
the 10:00, 2:00 and 6:00 positions (See Illustration I -I). Lay the tube  
over the top rollers and hold the ends together at the 6:00 position.  
Put the tube housing (with tube inlet and outlet restraints down)  
over the roller assembly and the tube, locating the ends of the tubing  
into the tube inlet and outlet restraints.  
8. Press tube housing onto shaft while gently pulling down to align  
shaft into tube housing bearing. Press tube housing flush to motor  
case and replace screws.  
CAUTION  
Be sure not to twist or leave the tubing pinched while  
installing, as this will affect your flow and tubing life.  
2
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
FOR 4000 CASE MODELS ONLY  
FUSE INSTALLATION  
(See page 5 for fuse ordering information.)  
1. Disconnect power to pump.  
2. The fuse holder Is located on the back of the case.  
3. Turn knob counterclockwise.  
4. Slide the fuse out  
5. Remove old fuse and replace with new fuse.  
6. Slide back in and push while turning clockwise to lock.  
MOTOR BRUSH REPLACEMENT  
(See page 5 for brush ordering information.)  
1. Disconnect power to pump.  
2. Remove case cover by removing 6 screws  
3. With a small flat head screw driver remove the brush caps on both  
sides of the DC motor  
4. Remove old brush and replace with new brush. (Slide in  
horizontally)  
5. Push metal plate on the end of the brush inside and hold it while  
replacing brush cap.  
6. Replace case cover.  
3
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
REPLACEMENT PARTS  
Call Customer Service Department at 1-800-622-2378 or 203-359-1660 to  
order. Please remember to include the complete model number when  
you place your order for replacement parts.  
Tube ..................................................................... TU-1225-3856-01  
Pump Kit ................................................................ 400-205-000-13  
(Includes:Tube Housing w/bearing, cover ring roller bracket assembly  
and two screws)  
For Case Models Only:  
Motor Brushes (2/pack) ...................................... BR- 1140-01 -00  
Fuse 5/pack ........................................................... FU- 1127-03-00  
4
 
FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP  
NOTES:  
5
 
WARRANTY/DISCLAIMER  
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and  
workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds  
an additional one (1) month grace period to the normal one (1) year product warranty to  
cover handling and shipping time. This ensures that OMEGA’s customers receive maximum  
coverage on each product.  
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer  
Service Department will issue an Authorized Return (AR) number immediately upon phone or  
written request. Upon examination by OMEGA, if the unit is found to be defective, it will be  
repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting  
from any action of the purchaser, including but not limited to mishandling, improper  
interfacing, operation outside of design limits, improper repair, or unauthorized modification.  
This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows  
evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture  
or vibration; improper specification; misapplication; misuse or other operating conditions  
outside of OMEGA’s control. Components in which wear is not warranted, include but are not  
limited to contact points, fuses, and triacs.  
OMEGA is pleased to offer suggestions on the use of its various products. However,  
OMEGA neither assumes responsibility for any omissions or errors nor assumes  
liability for any damages that result from the use of its products in accordance with  
information provided by OMEGA, either verbal or written. OMEGA warrants only  
that the parts manufactured by the company will be as specified and free of  
defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY  
KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL  
IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF  
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total  
liability of OMEGA with respect to this order, whether based on contract, warranty,  
negligence, indemnification, strict liability or otherwise, shall not exceed the  
purchase price of the component upon which liability is based. In no event shall  
OMEGA be liable for consequential, incidental or special damages.  
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1)  
as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or  
activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or  
with any nuclear installation or activity, medical application, used on humans, or misused in  
any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER  
language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from  
any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.  
RETURN REQUESTS/INQUIRIES  
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.  
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN  
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT  
(IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be  
marked on the outside of the return package and on any correspondence.  
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to  
prevent breakage in transit.  
FOR WARRANTY RETURNS, please have  
the following information available BEFORE  
contacting OMEGA:  
1. Purchase Order number under which  
the product was PURCHASED,  
2. Model and serial number of the product  
under warranty, and  
3. Repair instructions and/or specific  
problems relative to the product.  
FOR NON-WARRANTY REPAIRS, consult  
OMEGA for current repair charges. Have the  
following information available BEFORE  
contacting OMEGA:  
1. Purchase Order number to cover the  
COST of the repair,  
2. Model and serial number of the  
product, and  
3. Repair instructions and/or specific problems  
relative to the product.  
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.  
This affords our customers the latest in technology and engineering.  
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.  
© Copyright 2005 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,  
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without  
the prior written consent of OMEGA ENGINEERING, INC.  
 
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